Training course on 3D Printing and Additive Manufacturing

Module 1: Introduction to 3D Printing and Additive Manufacturing

Evolution and principles of additive manufacturing

Comparison with traditional manufacturing methods

Overview of technologies (FDM, SLA, SLS, DMLS, etc.)

Industry applications and case studies

Module 2: Materials and Processes in Additive Manufacturing

Polymers, metals, ceramics, and composites

Selection criteria for materials in different applications

Process workflows: from digital design to finished product

Limitations and considerations in material usage

Module 3: Design for Additive Manufacturing (DfAM)

CAD modeling and design optimization for 3D printing

Topology optimization and lightweight design

Prototyping vs. end-use production considerations

Hands-on exercise: designing a simple 3D printable part

Module 4: Industrial Applications and Integration

Prototyping and product development

Tooling, jigs, and fixtures in manufacturing

Mass customization and small-batch production

Integration of additive manufacturing in supply chains

Module 5: Future Trends, Challenges, and Strategic Adoption

Economic and environmental considerations of 3D printing

Barriers to adoption: costs, scalability, and standardization

Emerging technologies and future trends (bioprinting, 4D printing)

Capstone activity: Developing a roadmap for adopting 3D printing in an organization